Major builders merchant fined £2.2 million after worker killed in conveyor crush

Summary
Huws Gray Limited has been fined £2.2 million following the death of 56-year-old labourer Paul Coulson at Herringswell Sawmills in Bury St Edmunds. On 22 May 2024, Mr Coulson entered the framework of a conveyor to remove plastic packaging from timber. A colleague, unable to see him, activated the machinery, causing a three-tonne pallet to crush Mr Coulson twice. An investigation by the Health and Safety Executive (HSE) revealed that the company was aware of the risk; CCTV footage showed employees entering the dangerous area 19 times in the month preceding the accident. Despite this knowledge, the company relied on instructional stickers rather than physical guarding or safe systems of work until after the fatality occurred.

Analysis
The substantial fine underscores a significant breach of the “hierarchy of control” in health and safety management. Huws Gray Limited identified a lethal risk but opted for the least effective method of control—administrative signage—rather than engineering out the danger through physical barriers or interlocking guards. The fact that the company possessed CCTV evidence of repeated safety breaches but failed to intervene suggests a systemic failure in supervision and a reactive, rather than proactive, safety culture. This case reinforces the legal expectation that employers must provide physical safeguards for dangerous machinery, as instructions alone are insufficient to protect workers from predictable human error or established unsafe practices.

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